Releasable fastening arrangement

ABSTRACT

The present disclosure provides embodiments of a releasable fastening arrangement that can include a first fastening strip secured to and extending over a substrate surface and having a first surface carrying first fastening elements extending from the surface. The releasable fastening arrangement can also include a second fastening strip having a second surface carrying second fastening elements that are engageable by the first fastening elements to form a releasable fastening. The first surface can include a flexible flap that is formed therein, and that is surrounded by other portions of the first surface. The flap can carry at least one of the first fastening elements, and can flap have a distal edge that is displaceable from the substrate surface under peel loads applied to the at least one first fastening element carried by the flap.

TECHNICAL FIELD

The present disclosure relates to releasable fastening arrangements, andmore particularly to an improved, releasable fastening arrangementhaving anti-peel properties and increased fastening strength.

BACKGROUND

Releasable fastening arrangements have been implemented to providereleasable couplings in numerous applications. Such fastenings typicallyinclude a pair of strip-like fastening members that are releasablyengaged with one another. In one instance, an exemplar fasteningarrangement can include a hook and loop type fastening arrangement whereone fastening member includes a plurality of closely-spaced upstandingfastening projections, such as hook-shaped fastening projections. Thefastening projections are used in many different applications forproviding both releasable and semi-permanent connection of associatedelements. Another fastening member includes a plurality of woven, ornon-woven loop fastening elements. The hook-type fastening projectionsare typically configured for co-action with the loop-type fasteningelements to provide a desired connecting or gripping action.

Depending upon the configuration of the multi-hook fastener member, manydifferent types of materials and fabrics are adapted for co-actiontherewith to effect joining of the associated structures. Not only dosuch fastening devices have many applications for wearing apparel,recreational equipment, covers for cars and boats, and the like, suchdevices can be advantageously employed in other applications. Suchapplications take advantage of the convenient engaging and disengagingaction that promotes joining of associated structures in a selectivelyreleasable manner. For example, such fastening arrangements are findingever-increasing use in the automotive industry for efficient fabricationand assembly of components such as seats, interior trim, and the like.

Releasable fastening arrangements can include at least two engagementstrength characteristics. One characteristic includes a peel strength,and another characteristic includes a shear strength. Peel strengthcorresponds to the force required to disengage the fastening membersfrom one another, by peeling one fastening member upward, and away fromthe other fastening member. Shear strength corresponds to the forcerequired to disengage the fastening members from one another, by pullingat least one of the fastening members away from the other in a planethat is parallel to the fastening members. Typically, the engagementstrength of the fastening members is higher in the shear direction thanin the peel direction. In some instances, peeling of one fasteningmember can inadvertently occur, and can result in an undesireddisengagement of the fastening members.

SUMMARY

As discussed in detail herein, embodiments of the fastening arrangementof the present disclosure improves upon previously existing hook andloop fastening arrangements. More particularly, embodiments of thefastening arrangement of the present disclosure provide improvedanti-peel properties and increased fastening strength. As a result,inadvertent, or otherwise undesired disengagement of the fasteningarrangement can be inhibited.

One aspect of the present disclosure, features a releasable fasteningarrangement that includes a first fastening strip secured to andextending over a substrate surface and having a first surface carryingfirst fastening elements that extend therefrom. The releasable fasteningarrangement also includes a second fastening strip having a secondsurface carrying second fastening elements that are engageable by thefirst fastening elements to form a releasable fastening. The firstsurface includes a flexible flap that is formed therein, and that issurrounded by other portions of the first surface. The flap carries atleast one of the first fastening elements, and has a distal edge that isdisplaceable from the substrate surface under peel loads applied to atleast one first fastening element carried by the flap.

In some examples, the flap is defined by a slit extending through thefirst fastener strip, such that the flap comprises a portion of thefirst surface extending from a remainder of the first surface only alongone side of the flap opposite the distal edge. The slit can be curved.

In another example, the flap is arcuate and is flexible along a slantedaxis.

In another example, the flap extends across a width of the firstfastening strip.

In other examples, the releasable fastening arrangement further includesa second flap that is formed in the first surface, and that issurrounded by other portions of the first surface. The second flapcarries at least one of the first fastening elements, and has a distaledge that is displaceable from the substrate surface under peel loadsapplied thereto. The second flap extends across a width of the firstfastening strip.

In another example, the first fastening strip includes multiple, spacedapart flaps, each carrying a respective one or more first fasteningelements and each surrounded by non-flap portions of the first fasteningproduct.

In other examples, the first fastening elements are provided as an arrayof fastening projections. The fastening projections include hook-typefastening projections. The first fastening elements and the firstsurface can be of a single, seamless mass of resin.

In still another example, the second fastening elements are provided asa field of fibers that are releasably engageable by the first fasteningelements.

In yet another example, the first fastening strip is secured to thesubstrate surface in a region directly surrounding the flap.

Another aspect of the present disclosure features a product having afirst component, and a second component that releasably engage oneanother. Embodiments of the product further include a releasablefastening arrangement having a first fastening strip secured to andextending over a substrate surface of the first component and having afirst surface carrying first fastening elements extending from thesurface. A second fastening strip is secured to and extends over asubstrate surface of the second component, and has a second surfacecarrying second fastening elements that are engageable by the firstfastening elements to form a releasable fastening. The first surfaceincludes a flexible flap that is formed therein, and that is surroundedby other portions of the first surface. The flap carries at least one ofthe first fastening elements, and has a distal edge that is displaceablefrom the substrate surface under peel loads applied to the at least onefirst fastening element carried by the flap.

Another aspect of the present disclosure features a method of forming atouch fastener product. The method includes forming from resin asheet-form base and first fastening elements that extend from a broadsurface of the base, and forming slits defining flaps of the baseconnected only along an adjoining edge but otherwise flexible out of aplane of the base, each flap carrying at least one of the firstfastening elements.

In another aspect, forming slits can include slitting the base.

In another aspect, forming slits can include punching the base.

In other aspects, the first fastening elements are provided as an arrayof projection stems. Methods can further include forming engageableheads on distal ends of the projection stems. In some aspects, formingthe heads can include molding the heads integrally with the stems. Insome aspects, the heads are formed after the stems are formed. In someaspects, the heads are formed by deforming resin of the stems to formthe heads.

Still another aspect of the present disclosure features a releasabletouch fastener product that includes a flexible sheet-form base havingan exposed surface, and a field of fastening elements extending from thesurface. The base is slit to define flaps that have a distal edge, andthat are connected only along an adjoining edge, but otherwise flexibleout of a plane of the base, each flap carrying at least one of thefastening elements of the field.

In other examples, the flap is defined by a slit extending through theflexible sheet form, such that the flap comprises a portion of thesurface extending from a remainder of the surface only along one side ofthe flap opposite the distal edge. The flap can be arcuate. The flap canextend across a width of the base.

In other examples, the fastening elements can include hook-typefastening projections. The projection and the surface can be of asingle, seamless mass of resin.

In other aspects, the present disclosure provides embodiments of areleasable fastening arrangement that includes a first fastening membersecured to and extending over a substrate surface and having a surfacecarrying fastening elements. The surface includes a flexible flap thatis formed therein, and that is surrounded by other portions of thesurface. The flap carries at least one of the fastening elements, andhas a distal edge that is displaceable from the substrate surface underpeel loads applied to at least one fastening element carried by theflap.

In another example, the releasable fastening arrangement furtherincludes a second fastening member that is engageable by the firstfastening elements to form a releasable fastening.

The various embodiments of the fastening arrangements described hereinimprove the engagement strength of mating fastening members.Consequently, lighter weight, and/or a reduced amount of fasteningelements can be implemented. More specifically, the engagement strengthof fastening members is decreased when using lighter weight, and/or areduced amount of fastening elements. The increased engagement strengthassociated with the fastening arrangements of the present disclosure canoffset any decrease in engagement strength that may result when usinglighter weight, and/or a reduced amount of fastening elements.Furthermore, the fastening arrangements described herein, inhibitaccidental disengagement of fastening members. This can be particularlybeneficial in the case of implementation with a personal care garment,such as a diaper. This can also be beneficial in other applications,such as securing a fabric to a surface, as is the case in mold-infastening arrangements for seats.

The details of one or more embodiments of the present disclosure are setforth in the accompanying drawings and the description below. Otherfeatures, objects, and advantages of the embodiments of the presentdisclosure will be apparent from the description and drawings, and fromthe claims.

DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of an exemplar reclosable bag having a hookand loop fastening arrangement in accordance with the presentdisclosure.

FIG. 2 is a partial cross-sectional view taken along line 2-2 in FIG. 1.

FIG. 3 is a plan view of a fastening strip in accordance with anembodiment of the present disclosure.

FIG. 4 is a cross-sectional view taken along line 4-4 in FIG. 3.

FIG. 5 is a partial plan view of a fastening strip in accordance withother embodiments of the present disclosure.

FIG. 6 is a partial plan view of a fastening strip in accordance withother embodiments of the present disclosure.

FIGS. 7A-7C are cross-sectional views illustrating a release progressionof an embodiment of a fastening arrangement in accordance with thepresent disclosure.

FIGS. 8A and 8B arc partial perspective views illustrating a releaseprogression of embodiments of fastening arrangements in accordance withthe present disclosure.

FIG. 9 is a cross-sectional view illustrating a release progression ofanother embodiment of a fastening arrangement in accordance with thepresent disclosure.

FIGS. 10-18 are respective plan views of other exemplar embodiments of afastening strip in accordance with the present disclosure.

FIG. 19 is a plan view of an exemplar embodiment of a fastening strip inaccordance with the present disclosure.

FIG. 20 is a detailed view of a slit of the fastening strip of FIG. 19.

FIG. 21A is a plan view of an exemplar embodiment of a slit of afastening strip in accordance with the present disclosure.

FIG. 21B is a schematic side view of exemplar hook fasteners.

FIG. 22 is a plan view of an exemplar embodiment of a fastening strip inaccordance with the present disclosure.

FIG. 23A is a plan view of a fastening tab including a fastening stripin accordance with the present disclosure.

FIG. 23B is a schematic side view of exemplar hook fasteners.

FIG. 24 is a perspective view illustrating a release progression of afastening tab including a fastening strip in accordance with the presentdisclosure.

FIGS. 25A-25C illustrate exemplar fastening strips and correspondingforce profiles.

FIG. 26 illustrates a portion of a manufacturing arrangement.

Like reference symbols in the various drawings indicate like elements.

DETAILED DESCRIPTION

The present disclosure is directed to hook and loop fastening. Morespecifically, various embodiments of an improved hook and loop fasteningarrangement having anti-peel properties, and increased fasteningstrength arc described. As illustrated and described herein, the variousembodiments of the hook and loop fastening, arrangement of the presentdisclosure can be implemented with reclosable bags, garments, such asdiapers, and/or other applications, such as securing a fabric to asurface. It is anticipated, however, that the various embodiments of thefastening arrangement of the present disclosure can be implemented withany number of products.

Referring now to FIG. 1, reclosable bag 100 includes a body 102 and anexemplar fastening arrangement 104. Body 102 includes a first opposingside wall 106 and a second opposing side wall 108, each of which hasrespective first edges 110, 112, second edges 114, 116, bottom edges118, 120, and top edges 122, 124. In one embodiment, top edges 122, 124are not joined together in at least a central portion of side walls 106,108 and bottom edges 118, 120 are joined at a fold 130 in a single sheetof bag film. This configuration results in an open end of bag 100opposite to fold 130. However, any suitable arrangement capable offorming a pouch having an open end may be used. For example, bag 100 maybe formed from two separate sheets of bag material sealed at selectedcorresponding edges.

As shown in FIG. 2, fastening arrangement 104 includes a hook fasteningproduct, or strip 140 and a loop fastening product, or strip 142. Hookfastening strip 140 includes a fastening base, or substrate 144 and anarray of fastener projections 146, such as hook fastener elements, thatare integrally molded with and extend from a surface of fastening base144. Loop fastening strip 142 includes fastening elements that can beprovided as a band of non-woven material forming engageable loopfastening elements 148, which are secured to a fastening base, orsubstrate 150, such as a resin base, for example. Hook and loopfastening strips 140, 142 are arranged such that fastening elements 146,148 engage one another to hold the fastening strips 140, 142 together.In this manner, the opening of the reclosable bag 100, for example, canbe closed. Fastening elements 146 can be J-hook, and/or palm tree typefastening elements having a height between about 0.010 inch and about0.020 inch (most preferably about 0.015 inch), and fastening elements148 are of a woven, or non-woven fiber material encapsulated infastening base 150. Suitable loop materials also include woven and knitloop materials, among other loop materials known in the art.

Hook fastening strip 140 can be attached to an inner surface 160 of sidewall 106 and loop fastening strip 142 is attached to an inner surface162 of side wall 108. In this embodiment, side wall 106 functions as asubstrate, to which hook fastening strip 140 is attached, and side wall108 functions as a substrate, to which loop fastening strip 142 isattached. More particularly, hook and loop fastening strips 140, 142 canbe attached to their respective inner surfaces 160, 162 along attachmentregions 164, which run along the top and bottom edges of hook and loopfastening strips 140, 142. Attachment regions 164 can include welds, forexample. More specifically, methods of attaching the components offastening arrangement 104 to bag 100 include, but are not limited to,welding (e.g., heat sonic or RF means), gluing, or stitching. Oneparticular method of attaching a fastening component to a bag of acompatible resin is by directly welding the resin of the fasteningcomponent substrate to the resin of the bag, as discussed below. In thismanner, a polyethylene fastening arrangement, for example, may bereadily welded to a polyethylene bag. Preferably, the resin of thefastening arrangement components is compatible with the resin of the bagbody, to enable direct welding of the two together. In some cases, theresin of the fastening arrangement components and the bag body are bothpolyethylene.

Referring now to FIGS. 3-6, a fastening arrangement in accordance withthe present disclosure will be described in further detail. Withparticular reference to FIGS. 3 and 4, an exemplar fastening strip 200including a fastening base or substrate 201 is illustrated. Althoughfastening elements are not illustrated, fastening strip 200 can includea hook fastening strip, such as hook fastening strip 140, or can includea loop fastening strip, such as loop fastening strip 142. Fasteningstrip 200 includes a plurality of slits 202 therein, which form acorresponding plurality of flexible flaps 204. Although slits 202, andtherefore flaps 204, are arcuate, or semi-circular in shape, slits202/flaps 204 can include any one of a plurality of shapes, as discussedin further detail below. Further, although fastening strip 200 includestwo rows of slits 202/flaps 204 that are aligned with one another, anyother arrangement, alignment, or misalignment of slits 202/flaps 204 iswithin the scope of the present disclosure. As seen in FIG. 5, forexample, the rows of slits 202/flaps 204 of fastening strip 200’ aremisaligned. As also seen in FIG. 5, flaps 204 include a distal edge thatis displaceable under peel loads that are applied to at least onefastening element carried by flaps 204, as discussed in further detailbelow. As another example, FIG. 6 illustrates square-shaped slits 202″and corresponding flaps 204″ that are arranged in misaligned rows infastening strip 200″.

In the case of fastening strip 200 including a loop fastening strip of awoven material, the material is secured to substrate 201 such thatcutting of the material to form slits 202 and flaps 204 does not resultin un-weaving of the material. For example, a binder layer can beapplied to bind the woven loop material to substrate 201. Consequently,intermittent cutting of the woven material does not result in thematerial becoming un-woven, particularly in the area of flaps 204. Inthe case of fastening strip 200 including a loop fastening strip ofnon-woven material, the material is also secured to substrate 201 suchthat cutting of the material does not displace the material fromsubstrate 201.

Referring again to FIG. 4, fastening body, or substrate 201 can besecured to a surface of a substrate 207 in attachment regions 209. Inthe embodiment of FIG. 4, attachment regions are disposed directlyadjacent to, and surround slits 204. In this manner, fastening strip 200is secured to substrate 207 at or near the area of flaps 204.Furthermore, fastening strip 200 can be secured to substrate 207 inother areas including along the edges of fastening strip 200, assimilarly described above with respect to fastening strips 140, 142. Ingeneral, the entire back surface of fastening strip 200 can be securedto substrate 207 except in the area of flaps 204.

As explained in detail above, one exemplar method of attaching afastening strip to a substrate includes directly welding the resin ofthe fastening strip to the resin of the substrate. In this manner, apolyethylene fastening arrangement, for example, may be readily weldedto a polyethylene substrate. Preferably, the resin of the fasteningarrangement components is compatible with the resin of the substrate, toenable direct welding of the two together. In some cases, the resin ofthe fastening arrangement components and the substrate are bothpolyethylene.

Referring now to FIGS. 7A-7C, a progression of releasing an exemplarfastening arrangement 104 in accordance with the present disclosure willbe described in detail. With particular reference to FIG. 7A, hook andloop fastening elements 146, 148 are initially engaged with one another,holding hook and loop fastening strips 140, 142, and thus sidewalls 106,108 of bag 100, for example, together. With particular reference to FIG.7B, as top edge 124 of sidewall 108 is pulled, or otherwise peeled awayfrom top edge 122 of sidewall 106, hook and loop fastening elements 146,148 begin to disengage one another. Loop fastening strip 142, however,is arranged to include slits 202 and flaps 204, as described above withrespect to FIGS. 3-6. Accordingly, as top edges 122, 124 are pulled fromengagement with one another, portions 146′, 148′ of hook and loopfastening elements 146, 148, respectively, which are associated with theflap region, maintain engagement with one another. Consequently, flaps204 are drawn from fastening base 150. More specifically, distal edge205 of flap 204 is displaced from fastening strip base 150 under peelloads that are applied to it through portion 148′ of the fasteningelements carried by flap 204.

With particular reference to FIG. 7C, as top edges 122, 124 are pulledfurther from one another, flap 204 increasingly extends from fasteningbase 150. More specifically, flap 204 can be drawn out to be pastperpendicular and up to approximately 180° relative to fastening base150. While portions 146, 148 of hook and loop faster elements 146, 148,respectively, disengage under a peel force, indicated by arrow P,portions 146′, 148′ of hook and loop faster elements 146, 148,respectively, are eventually disengaged using a shear force. In otherwords, by maintaining engagement of portions 146′, 148′, flap 204 isdrawn from fastening base 150, and the disengagement direction transfersfrom a pull, or peel direction to a shear direction. The shear directionis indicated by arrow S.

Referring now to FIGS. 8A and 8B, release progressions of exemplarfastening arrangements 300, 300′, respectively, in accordance with thepresent disclosure are illustrated. Fastening arrangement 300 includes afirst fastening strip 302, and a second fastening strip 304. Firstfastening strip 302 can include a region 306 of hook or loop fasteningelements (not illustrated). Second fastening strip 304 can include aregion 308 of the other hook or loop fastening elements (notillustrated). More specifically, if region 306 includes hook fasteningelements, or projections, region 308 includes loop fastening elements,and if region 306 includes loop fastening elements, region 308 includeshook fastening elements, or projections. Fastening strip 302 includesslits 310 that define flaps 312. Sub-regions 314 of fastening elementsare associated with flaps 312. As fastening strip 302 is pulled fromfastening strip 304 in the direction indicated by arrow A, sub-regions314 of fastening elements remain engaged with region 308 of fasteningstrip 304 longer, drawing flaps 312 from fastening strip 302 until theycan be past perpendicular and up to approximately 180′ relative tofastening strip 302. Consequently, a peel force that is applied tofastening strip 302 to disengage fastening strip 302 from fasteningstrip 304 becomes a shear force at flaps 312 in the direction indicatedby the arrow S.

Fastening arrangement 300′ includes a first fastening strip 302′, and asecond fastening strip 304′. First fastening strip 302′ can include aregion 306′ of hook or loop fastening elements (not illustrated). Secondfastening strip 304′ can include a region 308′ of the other hook or loopfastening elements (not illustrated). More specifically, if region 306′includes hook fastening elements, region 308′ includes loop fasteningelements, and if region 306′ includes loop fastening elements, region308′ includes hook fastening elements, or projections. Fastening strip302′ includes slits 310′ that define flaps 312′. Slits 310′ runsubstantially across fastening strip 302′ such that flaps 312′ also runsubstantially across fastening strip 302′. Sub-regions 314′ of fasteningelements are associated with flaps 312′. As fastening strip 302′ ispulled from fastening strip 304′ in the direction indicated by arrow A,sub-regions 314′ of fastening elements remain engaged with region 308′of fastening strip 304′ longer, drawing flap 312′ from fastening strip302′ until they can be past perpendicular and up to approximately 180°relative to fastening strip 302′. Consequently, a force that is appliedto fastening strip 302′ to disengage fastening strip 302′ from fasteningstrip 304′ becomes a shear force at flap 312′ in the direction indicatedby the arrow S.

Referring now to FIG. 9, a release progression of another fasteningarrangement 400 in accordance with the present disclosure isillustrated. Fastening arrangement 400 includes a hook fastening strip440 and a loop fastening strip 442. Hook fastening strip 440 includes afastening base 444 and an array of hook fastening elements, orprojections 446 integrally molded with and extending from fastening base444. Loop fastening strip 442 includes a band of woven, or non-wovenmaterial forming engageable loop fastening elements 448 secured to afastening base 450, such as a resin base, for example. Hook and loopfastening strips 440, 442 are arranged such that fastening elements 446,448 engage one another to hold the fastening strips 440, 442 together.Fastening elements 446 can be J-hook and/or palm tree type fasteningelements having a height between about 0.010 inch and about 0.020 inch(most preferably about 0.015 inch), and fastening elements 448 are of anon-woven fiber material encapsulated in fastening base 450. Suitableloop materials also include woven and knit loop materials.

As discussed in further detail below, fastening strips 440, 442 eachinclude flaps 460, 462, respectively. Flaps 460, 462 can be orientedapproximately 180° relative to one another. When fastening strips 440,442 are pressed into engagement with one another, at least a portion offlaps 460 align with and engage a corresponding portion of flaps 462.More specifically, a region 446′ of hook elements 446 that areassociated with flap 460 engage a region 448′ of loop elements 448 thatare associated with flap 462. As fastening strips 440, 442 are peeledaway from one another, hook and loop fastening elements 446, 448 arepulled from engagement with one another. Regions 446′, 448′ of fasteningelements 446, 448, however, remain engaged with one another, drawingflaps 460, 462 from fastening strips 440, 442, respectively. Eventually,flaps 460, 462 can he at or near parallel to one another in a sheardirection S, indicated by the arrow. In order for flaps 460, 462 todisengage one another, a sufficient shear force must be provided in theshear direction S.

With particular reference to FIG. 10, a plan view of an exemplarfastening strip 500 is illustrated. Fastening strip 500 can include ahook fastening strip or can include a loop fastening strip, and includesa plurality of slits 502 therein, which form a corresponding pluralityof flaps 504. Although slits 502, and therefore flaps 504, are arcuate,in this case semi-circular, in shape, slits 502 and flaps 504 caninclude any one of a plurality of shapes, as discussed in further detailbelow. Further, although fastening strip 500 includes two rows of slits502/flaps 504 that are misaligned, any other arrangement, alignment, ormisalignment of slits 502/flaps 504 is within the scope of the presentdisclosure. Fastening strip includes a first region 506 that is withoutslits and flaps, and a second region 508, within which slits 502/flaps504 are located. In this manner, as fastening strip 500 disengages acorresponding, mating fastening strip (not shown), first region 506 isdisengaged through application of a peel force, and second region 508 isdisengaged through application of a combined peel and shear force, asdescribed in further detail below.

With particular reference to FIG. 11, mating fastening strips 510, 512,respectively, are illustrated. Fastening strip 510 can include a hookfastening strip or can include a loop fastening strip, and includes aplurality of slits 514 therein, which form a corresponding plurality offlaps 516. Although slits 514, and therefore flaps 516, aresemi-circular in shape, slits 514 and flaps 516 can include any one of aplurality of shapes, as discussed in further detail below. Further,although fastening strip 510 includes two rows of slits 514/flaps 516that are misaligned, any other arrangement, alignment, or misalignmentof slits 514/flaps 516 is within the scope of the present disclosure.Fastening strip 510 includes a first region 518 that is without slitsand flaps, and a second region 520, within which slits 514 and flaps 516are located.

With continued reference to FIG. 11, fastening strip 512 can include ahook fastening strip or can include a loop fastening strip. For example,if fastening strip 510 is provided as a hook fastening strip, fasteningstrip 512 is provided as a mating loop fastening strip. In thealternative, if fastening strip 510 is provided as a loop fasteningstrip, fastening strip 512 is provided as a mating hook fastening strip.Fastening strip 512 includes a first plurality of slits 524 therein,which form a corresponding plurality of flaps 526, and a secondplurality of slits 524′, which form a corresponding plurality of flaps526′. Although slits 524, 524′, and therefore flaps 526, 526′, aresemi-circular in shape, slits 524, 524′ and flaps 526, 526′ can includeany one of a plurality of shapes, as discussed in further detail below.Further, although fastening strip 512 includes three rows of slits 524,524′/flaps 526, 526′ that are misaligned, any other arrangement,alignment, or misalignment of slits 524, 524′/flaps 526, 526′ is withinthe scope of the present disclosure. Slits 524, 524′/flaps 526, 526′ aredisposed along the entire height of fastening strip 512.

When fastening strips 510, 512 engage one another, the fasteningelements of first region 518 of fastening strip 510 engage correspondingfastening elements of fastening strip 512 including those associatedwith flaps 526. The fastening elements of second region 520 of fasteningstrip 510 engage corresponding fastening elements of fastening strip512. More specifically, the fastening elements associated with flaps 516engage the fastening elements associated with flaps 526′. Flaps 516,526′ are oriented approximately 180° relative to one another. Asfastening strips 510, 512 initially disengage from one another, acombined pull and shear force resulting from the engagement of flaps 526with first region 518 is required. This is similar to the progressiondescribed above with respect to FIGS. 7A-7C. As the disengagement offastening strips 510, 512 progresses, the peel force and the added shearforce resulting from the engagement of flaps 516 in second region 520and flaps 526′ are required. This is similar to the progressiondescribed above with respect to FIG. 9.

Referring now to FIGS. 12-18, various exemplar embodiments of fasteningstrips in accordance with the present disclosure will be described infurther detail. Fastening strips can include a hook fastening strip orcan include a loop fastening strip. Fastening strip 600 of FIG. 12includes a plurality of slits 602 therein, which form a correspondingplurality of flaps 604. Although slits 602, and therefore flaps 604, aresemi-circular in shape, slits 602 and flaps 604 can include any one of aplurality of shapes, as discussed in further detail below. The slits602/flaps 604 are randomly disposed along fastening strip 600 and areoriented in random directions relative to one another. Fastening strip606 of FIG. 13 includes a plurality of cross, or X-shaped slits 608 thatdefine a plurality of triangular-shaped flaps 610. Fastening strip 612of FIG. 14 includes a plurality of slits 614, 614′ that define flaps616, 616′, respectively. Slits 614 are nested relative to one another,gradually decreasing in size. Consequently, flaps 616 are nestedrelative to one another, and gradually decrease in size. In analternative arrangement, slits 614′ are nested relative to one anotherand gradually decrease in size. Slits 614′, however, gradually decreasein width and increase in height moving from the outermost slit 614′ tothe innermost slit 614′. Consequently, flaps 616′ are nested relative toone another, and gradually decrease in width and increase in heightmoving from the outermost flap 616′ to the innermost flap 616′. Althoughthe slits 614, 614′/flaps 616, 616′ are rectangular in shape, it isappreciated that other shapes can be implemented.

Fastening strip 618 of FIG. 15 includes a plurality ofrectangular-shaped slits 620 that define corresponding flaps 622. Slits620, and thus flaps 622 include directional axes 624, 624′, that arearranged to intersect, or otherwise be non-parallel to a directionalaxes 626, 626′ of fastening strip 618. Although slits 620/flaps 622 arerectangular in shape, it is appreciated that other shapes can beimplemented. Fastening strip 630 of FIG. 16 includes sinusoidal slits632 that define opposing flaps 634, 634′. More specifically, one slit632 defines a flap 634 that is foldable in a first direction, as well asa flap 634′ that is foldable in a second direction opposite to the firstdirection. Fastening strip 640 of FIG. 17 includes spiral-shaped slits642 that define spiral-shaped flaps 644. Fastening strip 650 of FIG. 18includes elongated, rectangular-shaped slits 652 that define elongated,rectangular-shaped flaps 654. The length of flaps 654 increases thetime, during which flaps 654 are in shear, relative to a shorter flap,for example, when implemented in a fastening arrangement, such as thosedescribed herein.

Referring now to FIGS. 19, 20, and 21A-21B, an alternative arrangementof a fastening strip will be discussed. With particular reference toFIG. 19, a fastening strip 700 includes arcuate slits 702 that definearcuate flaps 704. Consequently, flaps 704 fold along sloped, or slantedaxes 706. FIG. 20 illustrates a similar arrangement, where slits 702 andflaps 704 are orientated in a different direction. With particularreference to FIGS. 21A and 21B, arrows 708 indicate an orientationdirection of fastening elements of flap 704. For example, if fasteningstrip 700 includes J-hook fastening elements, or projections, arrows 708indicate the direction, in which the fastening elements run. Morespecifically, each fastening element 712 includes a stem portion 714 anda crook portion 716. Crook portions 716 open in a direction D. It isappreciated, however, that fastening elements of fastening strip 700 arenot limited to J-hook type fastening elements, and can include otherfastening elements known in the art.

In the exemplar case of FIGS. 21A and 21B, fastening elements 712 run inthe direction D. As flap 704 is induced to fold along axis 706, flap 704moves from a first disposition (shown in solid-line) toward a seconddisposition (shown in phantom). In the second disposition, the fasteningelements run in a direction that is non-parallel to the direction D.Although the fastening elements themselves don't move on flap 704, theorientation of the fastening elements relative to the direction Dalters. For example, the orientation of the fastening elements rotatesapproximately 60°-90° relative to the direction D, as flap 704 foldsalong axis 706 to the orientation shown in phantom. Consequently, as thefastening elements associated with flap 704 disengage from fasteningelements of another fastening strip (i.e., a fastening strip thatengages fastening strip 700), the orientation of the fastening elementsof flap 704 twists, or rotates relative to the fastening elements, fromwhich they are disengaging. Consequently, the fastening elements canbecome more entangled, and the force required to disengage the fasteningelements can be increased. As discussed in further detail below,fastening elements 712 can be integrally formed with their underlyingsubstrate, in this case flap 704. For example, fastening elements andtheir underlying substrate can be formed from a single mass of resin.

With particular reference to FIG. 22, an exemplar flap arrangement 750is illustrated. Flap arrangement 750 includes an outer, arcuate slit 752that defines an outer, arcuate flap 754. Outer flap 754 can fold alongan axis 756. Flap arrangement 750 further includes an inner, arcuateslit 758 that defines an inner, arcuate flap. 760. Inner flap 760 canfold along an axis 762 that is non-parallel to axis 756. Consequently,outer flap 754, and inner flap 760 fold in different directions. Whenimplemented with a fastening strip, such as those described herein, flaparrangement. 750 can compound the shear force required to disengagemating fastening strips as the fastening strips are pulled apart.

Referring now to FIGS. 23A and 23B, an exemplar tab 800 is illustratedthat includes a fastening strip 802 in accordance with the presentdisclosure. Exemplar tab 800 can be implemented in any number ofproducts including, but not limited to, clothing, shoes, and/or personalcare garments, such as diapers. Fastening strip 802 includes a pluralityof slits 804 that define flaps 806, and is attached to a tab body 808.Although slits 804, and therefore flaps 806, are semi-circular in shape,the slits and flaps can include any one of a plurality of shapes, asdiscussed in detail above. Further, although fastening strip 802includes three rows of slits 804/flaps 806 that are misaligned with oneanother, any other arrangement, alignment, or misalignment of slits804/flaps 806 is within the scope of the present disclosure.

With particular reference to FIG. 23B, the fastening strip 802 includesa field 810 of J-hook and/or palm tree type fastening elements 812. Morespecifically, each fastening clement 812 includes a stem portion 814 anda crook portion 816. Crook portions 816 open in the direction indicatedby arrow Q. Fastening elements 812 of the field 810 run across a widthof tab body 808 in the direction indicated by arrow Q. Consequently,fastening elements 812 run in a direction that is at or nearperpendicular to an opening direction of tab 800, which is indicated byan arrow R. Because fastening elements 812 are aligned at or nearperpendicular to the opening direction of tab 800, the holding strengthof J-hook fastening elements 812, and corresponding loop fasteningelements (not shown) is enhanced. As discussed in further detail below,fastening elements 812 can be integrally formed with fastening strip802. For example, fastening elements and their underlying substrate canbe formed from a single mass of resin.

Referring now to FIG. 24, an exemplar tab arrangement 900 that includesan exemplar tab 902, and a mating tab 904 will be described. Exemplartab arrangement 900 can be implemented in any number of productsincluding, but not limited to, clothing, shoes, and/or personal careproducts, such as diapers. Tab 902 includes a fastening strip 906 inaccordance with the present disclosure. Fastening strip 906 includes aplurality of slits 908 that define flaps 910, and is attached to a tabbody 912. Although slits 908, and therefore flaps 910, arc arcuate inshape, in this case semi-circular, the slits and flaps can include anyone of a plurality of shapes, as discussed in detail above. Further,although fastening strip 906 includes two rows of slits 908/flaps 910that are misaligned with one another, any other arrangement, alignment,or misalignment of slits 908/flaps 910 is within the scope of thepresent disclosure. Tab body 912 further includes a pull edge 916 thatprovides a non-fastening, grip area that can be pulled to initiatedisengagement of tabs 902, 904.

Fastening strip 906 can include hook-type fastening elements, orloop-type fastening elements. Similarly, fastening strip 920 can includehook-type fastening elements, or loop-type fastening elements. Morespecifically, if fastening strip 906 includes hook-type fasteningelements, then fastening strip 920 includes mating loop-type fasteningelements. On the other hand, if fastening strip 906 includes loop-typefastening elements, then fastening strip 920 includes mating hook-typefastening elements. As tab 902 is pulled from engagement with tab 904 inthe direction indicated by the arrow R flaps 910 initially disengagefrom fastening strip 920 requiring a peel force and an added shear forceto be applied. In this manner, accidental disengagement of tabs 902, 904can be inhibited. For example, if pull edge 916 accidentally catches onan object, complete disengagement of tabs 902, 904 can be inhibited bythe added shear force that would be required as a result of theengagement of flaps 910.

In another embodiment of tab arrangement 900, the hook-type fasteningelements can be arranged to be aligned in across a width of therespective tab body 912, 922 in the direction indicated by arrow Q,regardless of which fastening strip 906, 920 includes hook-typefastening elements. Consequently, the hook-type fastening elements runin a direction that is at or near perpendicular to an opening directionof tab 902, which is indicated by an arrow R. This is similarlydescribed above with respect to FIG. 23A. Because the hook-typefastening elements are aligned at or near perpendicular to the openingdirection of tab 902, the holding strength of the hook-type fasteningelements, and the mating loop-type fastening elements is enhanced.

Referring now to FIGS. 25A-25C, exemplar force profiles for disengagingexemplar fastening strips will be described. With particular referenceto FIG. 25A, an exemplar fastening arrangement 950 includes a firstfastening 952, and a mating, second fastening 954. First fastening 952is releasably secured to second fastening 954, whereby a fastening strip956 that is fixed to first fastening 952 releasably engages a fasteningstrip 958 that is fixed to second fastening 954. More specifically, aforce F can be applied to first fastening strip 952 to peel firstfastening strip 952 from engagement with second fastening strip 954,releasing fastening strip 956 from fastening strip 958.

With particular reference to FIG. 25B, a fastening 952′ includes afastening strip 956′ that includes fastening elements. The fasteningelements can include either hook-type fastening elements, or loop-typefastening elements. Fastening strip 956′ can be divided into regions A,B, and C. Region A, for example, can be a traditional fastening elementarrangement. Region B, however, includes a plurality of flaps 958′.Although flaps 958′ are arcuate in shape, in this, case semi-circular,flaps 958′ can include any one of a plurality of shapes, as discussed indetail above. Further, although three misaligned rows of flaps 958′ areillustrated, any other arrangement, alignment, or misalignment is withinthe scope of the present disclosure.

As fastening 952′ is pulled from engagement with a mating fastening,such as fastening 954 of FIG. 25A, a variable amount of force isrequired. More specifically, a first force F_(A) is required todisengage region A of fastening strip 956′ from a mating fasteningstrip, as illustrated in the force profile of FIG. 25B. First forceF_(A) is substantially a pull, or peel force. As disengagement of thefastenings progresses to region B, a second force F_(B) is required.Second force F_(B) is greater than first force F_(A), and includes botha peel force and an added shear force. The added shear force is theforce required to release flaps 958′ from engagement in a sheardirection. Fastening strip 956′ ends at the end of region B.Accordingly, no force is required thereafter.

With particular reference to FIG. 25C, a fastening 952″ includes afastening strip 956″ that includes fastening elements. The fasteningelements can include either hook-type fastening elements, or loop-typefastening elements. Fastening strip 956″ can be divided into regions A,B, and C. Region A, for example, can be a traditional fastening elementarrangement. Region B, however, includes plurality of flaps 958″.Although flaps 958″ are arcuate in shape, in this case semi-circular,flaps 958″ can include any one of a plurality of shapes, as discussed indetail above. Further, although three misaligned rows of flaps 958″ areillustrated, any other arrangement, alignment, or misalignment is withinthe scope of the present disclosure. Region C includes flaps 960″ thatextend across the width of fastening strip 956″. Although flaps 956″ areprovided in three rows and include a sharp, zig-zag shape, otherarrangements of flaps 956″ are anticipated within the scope of thepresent disclosure.

As fastening 952″ is pulled from engagement with a mating fastening,such as fastening 954 of FIG. 25A, a variable amount of force isrequired. More specifically, a first force F_(A) is required todisengage region A of fastening strip 956″ from a mating fasteningstrip, as illustrated in the force profile of FIG. 25C. First forceF_(A) is substantially a pull, or peel force. As disengagement of thefastenings progresses to region B, a second force F_(B) is required.Second force F_(B) is greater than first force F_(A), and includes botha peel force and an added shear force. The added shear force is theforce required to release flaps 958″ from engagement in a sheardirection. As disengagement of the fastenings progresses to region C, athird force F_(C) is required. Third force F_(C) is greater than secondforce F_(B), and is substantially a shear force. The shear force is theforce required to release flaps 960″ from engagement in a sheardirection. Fastening strip 956″ ends at the end of region C.Accordingly, no force is required thereafter.

Although hook and loop type, touch fastener arrangements have beendescribed herein, it is anticipated that the principles of the presentdisclosure can be implemented with other fastening arrangements.Exemplar other fastening arrangements can include, but are not limitedto, self-engaging fasteners, such as hook-hook type fasteners,gecko-type nano fasteners, suction-cup type fasteners, and/or adhesivefasteners. In the case of an adhesive fastener, the fasteningarrangement can include a substrate that carries an adhesive on asurface thereof. The adhesive can be carried on the entire surfaceand/or surfaces associated with flaps formed through the substrate.Self-engaging fasteners can include two fastening members, each of whichincludes fastening elements. On the other hand, gecko-type nanofasteners, suction-cup type fasteners, and/or adhesive fasteners canhave two fastening members, where only one of the fastening membersincludes fastening elements. For example, a first fastening member caninclude a strip, or tape that has fastening elements on a surfacethereof, which fastening elements engage a corresponding surface of asecond fastening member. The second fastening member can include astrip, or tape, and/or any object, to which the first fastening memberis to be attached. The corresponding surface of the second fasteningmember need not include it's own fastening elements. The cuts and flapsof the present disclosure can be implemented in the first fasteningmember, for example, to improve the engagement strength between thefirst and second fastening members.

The fastening members of the present disclosure can be manufactured invarious manners. An exemplar manufacturing process is described incommonly assigned U.S. Pat. No. 4,794,028 to Fischer, the entiredisclosure of which is expressly incorporated herein by reference. Inshort, an extrusion of plastic material is shaped between a pair ofco-acting first and second rollers. One of the rollers defines aplurality of hook-forming cavities about its periphery, within which thehook projections of the fastener member are formed. Another exemplarmanufacturing process is described in U.S. Patent ApplicationPublication No. US 2005/0079321, the entire disclosure of which is alsoincorporated herein by reference. In short, a precursor film, or striphaving a series of hook-shaped ribs is formed. The series of ribs aretransversely cut at spaced locations, and the strip is stretched todisplace resultant hook projections relative to one another. Theabove-described manufacturing processes are merely exemplar in nature,and any manufacturing process can be implemented in conjunction with thepresent disclosure.

In general, a sheet-form base and fastening elements that extend from abroad surface of the base can be formed from a resin. Slits can beformed to define flaps of the base connected only along an adjoiningedge but otherwise flexible out of a plane of the base, each flapcarrying at least one of the fastening elements. The slits can be formedin various manners. In one embodiment, the slits can be formed using apunch. With particular reference to FIG. 26, a portion of amanufacturing arrangement 1000 having rollers 1002, 1004 is illustrated.The fastening member can be provided as a continuous strip 1006, and thepunch can be provided as a rotary punch 1008, having punch forms 1010extending therefrom. Although fastening elements are not illustrated oncontinuous strip 1006, it is appreciated that fastening elements can beformed on continuous strip 1006 prior to forming the slits. Forming ofthe slits can occur in a rotary cutting operation, where continuousstrip 1006 passes between roller 1002 and rotary punch 1008, whichpunches the slits into continuous strip 1006 as it passes thereunder.Subsequently, continuous strip 1006 can be provided to an end-user as aroll, or can be cut into individual strip sections. Manufacturingarrangement 1000 can be similar to that described in U.S. Pat. No.4,794,028, where roller 1004 includes a pressure, or mold roller thatcan be implemented to form hook-type fastening members.

As illustrated in FIG. 26, manufacturing arrangement 1000 can beimplemented with a molding system 2000 that uses mold roller 1004 forthe production of fastener elements for touch fastener products. Theprocess and basic machine shown are in accordance with the techniques asdescribed in U.S. Pat. Nos. 4,775,310, 4,794,028, 4,872,243, and6,258,311, the entire disclosures of which are incorporated herein byreference. The mold roller 1004 has miniature fastener shaped moldcavities about its periphery for forming fastener projections on anextruded strip-form touch fastener product that is provided ascontinuous strip 1006. Mold roller 1004 can include many annular, thinmold plates of, for instance, 10 to 12 inch diameter, held together as astack. Heat-softened synthetic resin 1012 is forced into the cavitiesunder pressure at nip 1014, between mold roller 1004 and a pressureroller 1016. In a continuous process, the fastener projections at leastpartially solidify in the mold cavities, and are then pulled out of thecavities in area 1018 after the product has cooled to a temperature atwhich the projections have solidified sufficiently to be pulled intactout of their mold cavities, remaining integral with the base sheet ofthe product. The projections are pulled out of mold roller 1004 bypassing the product around roller 1002.

The various embodiments of the fastening arrangements described hereinimprove the engagement strength of mating fastening members.Consequently, lighter weight, and/or a reduced amount of fasteningelements can be implemented. More specifically, the engagement strengthof fastening members is decreased when using lighter weight, and/or areduced amount of fastening elements. The increased engagement strengthassociated with the fastening arrangements of the present disclosure canoffset any decrease in engagement strength that may result when usinglighter weight, and/or a reduced amount of fastening elements.Furthermore, the fastening arrangements described herein, inhibitaccidental dis-engagement of fastening members. This can be particularlybeneficial in the case of implementation with a personal care garment,such as a diaper.

A number of embodiments of the present disclosure have been described.Nevertheless, it will be understood that various modifications may bemade without departing from the spirit and scope of the presentdisclosure. Accordingly, other embodiments arc within the scope of thefollowing claims.

1-25. (canceled)
 26. A method of forming a touch fastener product, themethod comprising: providing a resin sheet-form base carrying fasteningelements that extend from a broad surface of the base; and forming slitsdefining flaps of the base, each flap flexible out of a plane of thebase and carrying at least one of the fastening elements. 27-29.(canceled)
 30. The method of claim 26, wherein forming the slitscomprises punching the base.
 31. The method of claim 26, wherein theslits are formed such that the flaps are each connected only along oneconnected edge of each flap.
 32. The method of claim 31, wherein thetouch fastener product is in the form of an elongated strip, and whereinthe connected flap edges extend along a length of the strip.
 33. Themethod of claim 31, wherein the touch fastener product is in the form ofan elongated strip, and wherein the connected flap edges extend across awidth of the strip.
 34. The method of claim 31, wherein the touchfastener product is in the form of an elongated strip; and wherein theconnected flap edges extend at acute angles to a length of the strip.35. The method of claim 26, wherein the slits, as formed, extendcompletely through the base.
 36. The method of claim 26, wherein theslits, as formed, are curved.
 37. The method of claim 26, wherein theslits are formed such that the flaps are semi-circular.
 38. The methodof claim 26, wherein forming the slits comprises forming multiplecolumns of discrete slits along the base.
 39. The method of claim 38,wherein slits of adjacent columns are offset from one another, such thatthe slits of one column are staggered with respect to the slits of anadjacent column.
 40. The method of claim 26, wherein the slits areformed such that the flaps extend in different directions.
 41. Themethod of claim 26, wherein forming the slits comprises formingintersecting slits that together define multiple flaps.
 42. The methodof claim 26, wherein forming the slits comprises forming one slit thatat least partially circumscribes another slit, therebrdefining a set ofnested flaps.
 43. The method of claim 26, wherein forming the slitscomprises forming at least one slit with multiple inflections thatdefines flaps extending in multiple directions.
 44. The method of claim26, wherein the slits are formed in a pattern that defines a set offlaps of greater density in one region of the touch fastener productthan in another region of the touch fastener product.
 45. The method ofclaim 26, wherein the slits are formed such that the flaps are spacedapart and each surrounded by non-flap portions of the base.
 46. Themethod of claim 26, wherein the base and the carried fastening elements,as provided, together form a single, contiguous mass of resin.
 47. Themethod of claim 26, wherein the fastening elements, as carried on thebase as provided, comprise molded stems.
 48. The method of claim 47,wherein providing the base comprises forming a broad surface of the baseand molding the molded stems.
 49. The method of claim 26, wherein theslits are formed such that each flap carries multiple fasteningelements.